PRODUCTS

Our Range of Fiberglass Fabrics:

1. Thickness: 0.03 mm to 3 mm
2. GSM: 24 to 1000
3. Weave Types: Plain, Leno, Satin, Twill, Mock Leno
4. Width: Up to 2000 mm
5. Finish: As per Customer’s Requirement.

Properties:

• High Tensile Strength
• High heat resistance
• High Dimensional Stability
• Fire resistance
• Good thermal conductivity
• Good chemical resistance
• Outstanding electrical properties
• Durability
• Insulation
• Environment friendly
• Sound insulation
• Good filtration performance
• Used as the bindings of boiler for electrical machinery and appliances.

Our Application

Our woven tapes find application in electrical industry for insulation purposes, in stator & rotor coils in rotating machines, transformers power cables, epoxy cast coils, dry type transformers and general FRP applications.

• Motor and Generator Core Binding
• Traction Motor Core Binding
• Transformer Core Binding
• Wind Generators Core Binding
• Used in Boilers, Furnaces and Ovens for sealing

• Under Layer Insulation is not required.
• Increased Resistance to Humidity & Corrosion.
• Electrical losses and flash over hazards are reduced.
• Band is bonded to the winding improving stability.

RESIGLASS is known throughout the rotating electrical equipment industry for its tensile strength, durability, insulation value, ease of application, and storage shelf life, due to the uncompromised use of highest grade raw materials and consistent manufacturing process.

RESIGLASS is for use on motors of temperature ranges up to (220°C). Armatures can be banded with this tape either hot or cold. This resin flow also results in greater prestress retention, thereby minimizing coil movement.

Features :

• Fire retardant .
• Strong adhesion.
• Water proof.

Separation of solid particles from gases by a textile filter media at a very high temperature is as essential part of an industrial process, contribute to the recovery of precious material & improvement in pollution control.

In a fabric dust collector, dust laden gas is drawn through air permeable fabric, normally in the form of a tubular bag of different diameter & length where the gas passes through the fabric & the particles are retained. In this process the gas is filtered & clean gas comes out of dust collector/bag filter.

Our Woven Glass fiber filter media is designed with specific properties like yarn quality & count , Yarn density, Weave pattern to achieve required parameter for optimum efficiency in filtration at a temperature of 260 Degree C on continuous rating.

Special chemical finishes are imparted to withstand severe chemical attack, Mechanical stress & abrasion in extreme condition.

The main challenges faced by Fiberglass Filter media were short bag life due to acid attacks which corrodes the glass filament, Also as pollution norms became more & more stricter. ePTFE Membrane laminated filter media is the need of the hour.

ePTFE Membrane filter media can bring about a wide range of benefits for your fabric filter bag house, the unique structure of our membrane prevents the penetration of fine dust particulates into the supporting substrate and facilitates excellent cleanability due to their non – stick characteristics.

Depth Filteration VS Surface Filteration

ePTFE Membrane laminated filter media operates by utilizing surface filtration principles. The membrane on the filtering surface of the media prevents penetration of fine particles into the substrate. When cleaned, there is a near total removal of dust from its surface. It is this twin – action characteristics

that enables ePTFE Membrane laminated filter media to increase airflow without compromising baghouse DP. The permeability of media is maintained at all times and so DP is not only lower, but is kept constant throughout the life of the filter elements.Below Images display the effects of ePTFE Membrane laminated fabric on the Baghouse.

• Refineries
• Basic Power generation
• Large utilities
• Asphalt production
• Carbon Black production
• Incinerator
• Industrial Boilers

Our Other Details:

• They are made non - alkaline, with high quality special glass yarns.
• The required chemical and physical characteristics as well as dimensional stability are achieved through special alkaline resistant finishes.
• Providing a proper use and observance of the plaster manufacturers working in building construction, this reinforcement fiberglass fabrics offer maximum security against tension.
• The reinforcement grids are highly unaffected by temperature, have excellent strength and an extreme resistance to alkali.
• The frequent occurring tensions in ceilings and walls are well compensated by the fabrics to prevent in the plaster
• It is an ideal engineering material in construction and can be easily used to reinforce cement, stone, wall material, roofing, bitumen, gypsum, and so on.
• It is used for Internal & External Plaster Reinforcement.

PTFE Coated Fiberglass Fabric is a composition of two advanced materials having remarkable properties. PTFE has outstanding properties like highly flexible, chemically inert, Thermally & Electrically Resistant & Non - stick having a melting point of 327 Degree C. PTFE is insoluble in all common solvent, It is stable enough to be used in between -73 Degree C to +260 Degree C without degrading.

PTFE itself is a highly versatile product with well know remarkable properties and fiberglass is well known as an excellent material in terms of its high temperature resistance and dimensionally stability. Combination of these two materials gives one product of practically unsurpassed utility and value with following properties:

Properties :

• 50 meter, 100 meter, 200 meter
• High release from sticky materials 'Non - stick' smooth surface
• Operating temperature range -73 Deg C to +260 Deg C
• Excellent chemical resistance
• High electrical insulative and dielectric properties
• Dimensional stabilities under heat and pressure
• Low electrical losses
• Mildew and fungus resistance
• Ultra-Violet, infra-Red, Micro-wave, radio frequency resistance

Applications :

• Abrasive

During the manufacturer of Grinding Wheels our PTFE or Glass Fabrics are used as a separator in place of traditional Aluminium plate. On account of Non-stick surface, less thickness and weight, more number of disc are able to cure at a time. Cost of PTFE or Glass fabric is very nominal when compare with Aluminium sheet.

• Aerospace

Designed to be ‘Breathable’ without sacrificing the non-stick properties of PTFE , our porous grade allows products to cure and outgas through the fabric. Porous bleeder material used as release fabric in vacuum molding.

• Conveyor Belts

PTFE or Glass Fabric is engineered to make conveyor belts for various application in Food, Textiles & Garments, UV & IR Curing systems, Extrusion, Packaging, Chemical and many more applications are being developed day by day.

• Food Processing

PTFE or Glass Fabric belts are used for transporting Quick Frozen Foods through freezing chambers and bakery items i.e. biscuits, Confectionery items, Tortilla Industry, Drying Fruits, Tray for Baking products etc

• Packaging

It is used for Heat Sealing applications like LDPE pouches, all kinds of dairy products. PE bags, Stationary and books packaging through shrink tunnels. Conveyor Belts on Acma – Wrap machines for detergent and soap cake packing. PTFE or 2ply Glass Fabric belts are used in continuous sealers

• Photovoltaic/Solar

High gloss and very smooth surface PTFE Coated glass fabrics up to 2500 mm wide,This can be used as belting material during solar module lamination process. PTFE Fabrics used as released products (sheets & belts) in the vacuum lamination process of rigid or flexible photovoltaic modules.

SHREE SHYAM CORPORATION manufactures a PTFE Coated Fiber Glass Fabric with Silicone Adhesive on One Side for application requiring a more aggressive adhesive at lower temperature

When we talk of PTFE Coated Glass Fabrics, the most important and unavoidable area of application is in the PACKAGING INDUSTRY. When we discuss about PACKAGING, the DAIRY INDUSTRY comes on top.

PTFE Coated Glass Cloth and One Side Adhesive Tapes are used in SATCHET / POUCH Filling Machines (Pre-pack, Fill-pack, etc). These cover the Heating element and on account of nonstick nature of PTFE, the molten plastic /polyethylene does not stick on the element while the Milk pouch is being sealed.

PTFE is Non-toxic and it is universally accepted

Frequently used by the packaging industry as a release surface on heat sealers, blister formation and form-fill-seal equipment. The durability and anti-stick properties also make it an ideal material for the lining of guide rails, chutes and slides. The high temperature capabilities and non-stick properties allow it to perform as an excellent release surface in the composite aircraft industry.

The combination of PTFE, fiberglass and a hightemperature silicone adhesive allows it to perform in continuous temperatures up to 260 C

We offer below different types of belt Splice

• Overlap splice

  Belts end are cut straight or angularly at different angle overlapped to 25 mm to 100 mm and heat sealed. It gives a very strong joint. Strength of joint is more than the basic fabric strength. This joint makes the belt endless.

• Butt Splice

  Both ends of the belts are cut straight or at different angles and butted together and the piece of PTFE/ Glass fabric of same or greater thickness is fused at the underside of the belt to get a smoother surface on top. Sometimes a piece of thin fabric is fused on the top side to protect the joint. This makes the belt endless.

• Two Ply Belt Splice

  Two layer of PTFE/Glass cloth are laminated with staggered joint to achieve uniform thickness of the belt all over the belt length, to make a strong and endless belt.

• Smart Loop (Bullnose):

  A Leno woven fabric with braided thin Kevlar rope in fill direction which forms the loop, is used as a splice. This is stitched on both ends of leno woven mesh belt and a mono peak pin is used to complete the joint. This splice offers maximum airflow & flexibility at jointed portion. This makes the belt open ended.

• Metallic Alligator Splice

  This is a strong metallic splice where metallic alligator is fixed on both ends of the belt & connected by a metallic pin to complete the joint. This makes the belt open ended. Open end belts are required where it is difficult to dismantle the machine & install the belt.

• Finger Splice

  In this splice, small fingers are cut by a template at both ends of the belt and fixed in the alternative grooves and a piece of PTFE Coated Fiberglass Fabric is heat sealed on the top & bottom side of the joint to make it endless. It is an improvised butt joint which provides flexibility to run belt even at the smaller diameter of rollers of machine

• Castellated Seal Splice (Fabric – Pin Splice):

  Small dimension of fabric, heat sealed on both edges of the belt is cut alternatively to make hinges like fixing. A non- metallic pin is inserted to complete the joint. This belt is used where use of metal is undesirable

• Edge Reinforcement:

  Both edges of the belt need protection from tearing while running and coming in contact with metallic components. Skived PTFE Film or PTFE coated Fiberglass cloth is fused on both edges or stitched by 100% PTFE Thread.

Belt Tracking System

1. Guide Button

   Made of SS or Brass or PTFE studs are fixed on one side or both side of the belt at a fixed pitch and center distance width wise which run in the groove of the drive and driver roller to control the belt running straight on the machine. This is suitable for smaller width & shorter length belt.

2. Braided Kevlar Profile

   This is stitched at one edge of the belt which runs in the groove of the roller for keeping the belt in straight course

3. Belt Control by Limit Switch

   For larger size of belts limit switch mechanism with governing rollers are incorporated along with machine by the equipment supplier which controls the belt running smoothly on the chain.

We offer below types on conveyor belts

• PTFE Mesh Conveyor Belts

  Our open mesh belts are used in screen printing to transport imprinted materials through drying ovens and cooling chambers. These belts are long lasting and perform well over a wide range of operating temperatures

• Seamless Belts

  Seamless belts for band sealer is available in single layer fabric which is woven, PTFE coated & cut from a seamless fabric, Larger size of seamless belt is also available as per dimension.

• Two Ply Belts

  Two Ply Belt is a laminated belt with two layer of PTFE Fabric, Basically used in band sealer application for LDPE pouch packaging for powder packaging

• Silicone Rubber Belts

  Silicone Rubber Belt for shrink tunnel for packaging equipment for packing stationery & food product is available.

Silicone coated fiberglass fabric is manufactured by SSC Performance Materials by coating various levels of silicone emulsion on fiberglass fabrics of varied thicknesses. It does not contain asbestos or ceramic.

The features of a silicone fabric manufactured by SSC Performance Materials, are as follows:

1. Silicone Fiberglass helps greatly in heat insulation
2. Even though Silicone Fiberglass has high strength, it is flexible and soft
3. The silicone coated fiberglass fabric is chemical, oil and water resistant
4. The fabric is resistant to oxygen, ozone and light
5. Silicone Fabric can be single or double sided coated
6. Maximum temperature resistance is 550°C with constant protection provided for up to 260°C.
7. Available in shiny or matt finish
8. Regular colours include red, grey, black, Olive Green, And Orange
9. The thickness varies between 0.25 mm up to 3 mm

Applications Include :

• Electric insulation :

  The fabric has high grade of electric insulation and bear a load of high voltage.

• Non-metallic compensator :

  Used as pipeline flexible coupling, nonmetallic compensator helps to avoid damage caused by heat expansion and cold contraction. This membrane material specially fit for use in industries like petroleum, chemical engineering, cement, iron and steel and energy sources due to its special features of temperatures resistance, anti-corrosion, anti-aging, and good elasticity and toughness.

Fire retardant Fiberglass sleeving is coated with Silicon are flexible.

Fire Sleeving is designed to protect hoses, wires and cables from the hazards of intense heat and occasional direct flame.

Working temperature: -65 C ~ 500 C (It can work in 165 degree high temperature for 15~30 seconds.)

Made of braided high quality fiberglass yarns in a flexible substrate, it is then coated with a high-grade, fully-cured silicone rubber. Resistant to hydraulic fluids, lubricating oils, and fuels, fire sleeve insulates against energy loss in piping and hosing, protects employees from burns and provides flame and molten splash resistant protection for wires, hoses, and cables.

Braided (Industrial) fire sleeve utilizes a braided interior fiberglass sleeve to provide the highest level of protection in critical areas potentially exposed to intense fire conditions (ex. an oil line inside of an engine compartment). In addition to being applicable for use in Aerospace applications by meeting requirements, braided fire sleeve is also commonly used in Automotive, Maritime, Locomotive, Heavy Equipment and Petrochemical industries.

We are offering Aluminum Coated Fiberglass Fabric With the use of retardant adhesive, the fiberglass fabric forms a highly dense composite film. It comes with light reflectivity and has relatively large longitudinal and transverse tensile. The fabric is waterproof and has a pretty smooth surface.

Our aluminized fabric is made with an aluminized PES film laminated onto E-Glass Fiberglass fabric. The Aluminized film not only gives the fabric radiant heat reflectivity and flame resistance but also makes the fabric impervious to chemicals and water.

This makes our aluminized fabric an excellent option for application in products used for thermal insulation and as a radiant barrier. The aluminized fiberglass cloth becomes an ideal pick, especially for safety clothing where flexibility is essential.

Its Temperature Resistance Up To 650 Degree C.

Features

• Light reflectivity
• Waterproof
• Transverse tensile .
• Smooth surface

• It is a soft, flexible cloth made of ceramic fiber yarn reinforced by
• stainless steel wire with both sides vermiculite coated
• It is an ideal replacement for an asbestos product used for thermal insulation and heat protection.
• It will not burn, rot, mildew or deteriorate and resist most acids
• It has the low coefficient of thermal expansion and is suitable for temperature up to 1260°C
• We also can make the finished fire proof blanket with holes to customers, such as 1MX2M, 2MX2M, 3MX3M per sheet

• High Silica Cloth has more than 96% silica with excellent break strength and improved abrasion resistance
• High Silica Cloth has been especially developed to use in the applications to protect against extreme temperature environment
• Silica cloth has excellent thermal insulation characteristics over a very wide temperature range and doesn’t melt until temperature exceeds 3000°F or 1600°C.
• They also have excellent chemical resistance and electrical insulation properties
• High Temperature Silica Cloth has wide-spread applications and is used in various industries like, metallurgy, building rockets, building aircrafts, building ships, the car industry, machine building and even atomic energy.
• The High Silica Cloth, has over 96% Amorphous Silica. The fabric does not contain asbestos or ceramic and is flexible with the ability to withstand high temperatures

Benefits of High Silica Fabric

• High resistance to temperature upto 1600 ° C.
• Thermal Shrinkage is less
• Electrical conductivity is low

High Silica Tape is constructed from >96% pure SiO2 Silica Fiber Yarn. The silica tape is treated with "Vermiculite" based mineral dispersion, thus making the tape high temperature resistant and flame retardant. The silica tape is uniformly coated with pressure sensitive silicone based adhesive. This self-adhesive backing facilitates easy and convenient installation and makes the product userfriendly in nature. The silicone adhesive is integrated to the silica tape in such a way that even at elevated temperature, the adhesive provides a perfectly tape-wrapped hose, cable or pipe. Its potential benefits also include energy saving and safety for working personnel. The silica tape exhibits excellent flexibility, moderate abrasion resistance, and high tensile strength and shows minimal lineal shrinkage under extreme heat conditions.

Characteristics:

• Low thermal conductivity, low heat storage, high temperature stable, thermal shock resistant .
• Fire and flame proof
• Chemical resistant, compatible with most corrosive chemicals, commonly used acid and alkali (exceptions are hydrofluoric, phosphoric acids and concentrated alkalis)
• Lightweight, woven texture with excellent handling strength.

Characteristics:

• oLow thermal conductivity, low heat storage, high temperature stable, thermal shock resistant .
• Fire and flame proof
• Chemical resistant, compatible with most corrosive chemicals, commonly used acid and alkali (exceptions are hydrofluoric, phosphoric acids and concentrated alkalis)
• Lightweight, woven texture with excellent handling strength.

The Fire and welding blanket specification is as provided below:

• The Fire and welding fire blanket material used can withstand an upper limit of 1650°C and provides a continuous protection of up to 1260°C
• The blankets are manufactured as per your requirements. The edges are stitched with brass eyelets and hightemperature Kevlar or Fiberglass sewing threads
• Does not contain asbestos